If you are looking to add extra space to a large open room then mezzanine flooring is a good option to add another floor to your space. A mezzanine floor is basically a floor between a floor and are often like a balcony that overlooks the open space below. The reason for updating your existing office space in this way could be to simply update the place, offering a new type of service or because of expanding the company.
The work environment conjures up many images of employees sitting at desks working at computers and generally performing office tasks. There are a wide range of different office structures and the type of office and desk arrangement will depend on location, industry and number of staff sharing the office space. If an office has alot of staff that are in and out of the building on a regular basis, like sales staff, they may not have specific workstations and will probably use ‘hot desks’ and those may be partitioned off with an office partition to keep the level of disruption to a minimum.
Cubicles
These are common place in a call centre environment, busy offices and large open plan offices when all departments tend to be seated on the same level. Workers can be situated with a block to create a team environment or the cubicle can situate one person where they can feel part of the company but be able to concentrate without distractions.
Private Offices
Office partitions are ideal for creating private offices where individuals can concentrate or work on confidential issues. This offices can then be ‘moved’ or adapted as and when the time arrives.
Meeting Rooms
Often business will have the requirement to hold meetings that may require a presentation or a situation where noise can be made without distracting the rest of the employees. The use of an office partition is beneficial in this instance.
Storage or Stock Areas
Stationery and office supplies for the employees and paper for the printers and photocopier are essential to a well-run company. Although having reams of paper stacked up against a printer is not a professional look aswell as creating a potential fire and safety hazard. A storage or stock room is great for this use and can often be constructed within the office space itself using partitions.
A warehouse with rows and rows of pallet racking can become a dangerous area to work if the health and safety guidelines are not followed. Racking safety must be a high priority in any warehouse or storage area as the size and weight of pallets can cause injury if not used correctly. There are several important safety factors that warehouse owners and employees need to consider with pallet racking safety and some of these are listed below:
- Conduct regular pallet rack inspections to make sure there are no loose components and take the time to report any pallet rack frame damage. The damage can be anything that would make the frames fall
- It is the owners legal responsibility to convey and communicate the need to check the storage racks.
- Never climb on the pallet racks during or after they have been assembled as they are not designed to be climbed on.
- Make sure that the correct motorized equipment is always used.
- The aisles in the warehouse must not be obstructed at any time. This is a health and safety requirement as pallets stored at the end of the aisles can cause problems loading and unloading, but also when manoeuvring with machinery. In the event of an emergency exit all aisles need to be clear.
- Never overload or exceed the recommended load specifications of any pallet racking system.
- Make sure that pallet rack inspections, or rack audits, are performed on a regular basis by a qualified professional to make sure that all aspects of the system are operating effectively and safely.
For a successful mezzanine flooring installation careful planning is necessary. Like all building projects, you need to plan ahead and make sure you cover all eventualities. Here are a few of the things you should consider:
Permission
Do you need planning permission or permission from your landlord before you proceed with the mezzanine flooring installation? Check with your local authority and with the terms of your lease (if in rented premises) to make sure all the necessary permissions are in place.
Purpose
What do you need the mezzanine flooring for. Mezzanines are installed for a variety of purposes including office space, storage, production space, showroom space, retail space, etc. Your mezzanine flooring supplier will want to know the purpose you have in mind to help you choose the right installation.
Headroom
This is probably the most important factor for any mezzanine installation. Generally speaking, the existing roof height should be approximately 4.5 metres to allow adequate headroom on the ground floor and the mezzanine level.
Loading
Your mezzanine installer will want to know the likely loading of the floor. This is usually determined by what the mezzanine will be used for. For example, light office space will not require the same loading as a production space with heavy machinery.
Surface
The majority of mezzanines use high density particle board for the decking surface, but there are other materials available, depending on what you intend to use the mezzanine flooring for.
These are just a few of the considerations to take into account when planing mezzanine flooring. A reputable supplier will help you throughout the planning phase.
Pallet rack inspections are so vital to warehouse storage and systems as they can highlight and identify the need for rack repair or replacement. The warehouse systems and processes from pick and pack through to dispatch and distribution will not matter in their efficiency if a pallet rack falls or collapses. The stock will more than likely be damaged and will need replacing and then there is the dispatch and distribution that will need to be re-assessed and re-organised. All of which could have been avoided if the racks and rack components had been inspected and any rack damaged dealt with.
Pallet racks obviously have a lot of use and carry substantial weight, especially load bearing columns. Damage can also occur with forklift trucks knocking into the columns aswell. Rack repair can sometimes be done without having to shut down the whole of the factory aisle or unloading pallets on each level, although it does depend on what repair is needed – this would be advised through a rack inspection. Any time taken to carry out the repairs would still be better than having a collapsed rack, resulting in damaged stock and potential injury to employees nearby.
It doesn’t always have to be the rack as a whole to cause damage, it can be one of the rack components that has not been fitted correctly, or has become loose that can make the entire rack unstable. Often an inspection will highlight these components before any damage is done to the pallet rack.
Following on from our previous post, you might be wondering if your business needs a rack inspection or when is the best time to think about one.
Well every business does need an inspection and ideally before any problems have occurred, rather than after a rack has collapsed as then it’s too late – the incident has already occurred and probably cost you considerable amounts in insurance and time lost resolving the racking issue.
So do you know when to book your rack inspection?
- Every business needs at an annual rack inspection and depending on the nature of your business and the operating equipment and storage solutions you may need more or less frequent inspections.
- If your warehouse or storage area is suddenly experiencing its maximum storage capacity. This might be due to a sudden promotion on products and looks set to continue for the immediate future or even if it due to a seasonal trend, which the company has allowed for and expecting – you need to get your racking checked when the warehouse is at its maximum as this will give an idea of how health and safety is employed when the company is busy and also any potential problems which might be overlooked as employees are too busy. This can include overloading the racking or the weight distribution of items of the wrong shelf (to save space) which can have devastating consequences.
- If there is damage to a beam or the racking – however small. It is worth checking as the small cracks can develop or create problems when weight is placed on the racking. Get the small problems sorted quickly with a rack inspection.
- If you have recently installed new racking – it’s best to get this inspected within 3 months to make sure you are complying with the Health and Safety Guidelines and SEMA.
If you are not sure if your pallet racks need inspection it is better to check rather than leave it.
Every business needs to protect their employees and make sure the working environment is safe to work in and some working environments are more susceptible to accidents and potential hazards than others. For example, an office environment has different risks and hazards to employees than factories and warehouses. Whatever the industry though, all businesses must adhere to, and follow, up-to-date Health and Safety Guidelines set out in the Health & Safety at Work Act 1975 section 2.
Factories and warehousing companies, or any business that uses pallet racking must carry out a rack inspection as part of the health and safety procedures. Pallet racking is essential for a warehouse to operate efficiently but it still a requirement for regular pallet rack inspections to make sure they are safe and secure.
There are several benefits for businesses to encourage rack inspections and we’ve listed a few of these below:
Pallet racking is classed as ‘Work Equipment’ and therefore requires documented inspections and maintenance and the benefits will ensure your employees are in safe environment and the pallet racking is still secure.
The company insurance premiums and maintenance costs can be reduced as regular checks will highlight any problems with the racking but will also make sure it running efficiently and any maintenance is carried out promptly rather than a potential problem going un-noticed and costing more to fix in the long run.
Employees will know they are working in a safe and secure environment – which is important as employees will also look out for potential hazards and be more aware of potential risks and make sure they are adequately trained and equipped to perform a certain task.
The potential for accidents and mishaps are present in any working environment. However, if you are in a warehouse or storage area the potential for serious accidents like a rack collapse are higher and result in more damaging consequences that can have employees injured and out of work or worse. Therefore rack inspections are an important and critical element to any business to highlight and then reduce the risks.
All industrial based warehouse companies have a form of storage which enables employees to pick and pack an order easier, but more importantly to the company, quicker and therefore more efficiently. Imagine a retail outlet has several thousand orders a day and therefore the need for efficient storage is paramount. These orders need to be picked, processed and dispatched in record time. This is why warehouses invest in pallet racking and storage facilities to cope with the rush of orders.
Often in a peak processing time employees might be more concerned with getting orders out rather than concentrating on their safety in the workplace. This is why companies have to ensure the racking safety processes are adhered to with racking inspections. The way the warehouse operates and the volume of processing is taken into account when planning out a warehouse as well as many other factors.
Rack inspections are critical, but also highlight if any racking safety issues need to be amended or if any pallets or racks need any rack repair.
There are so many different types of pallet racks from drive-in racks, which allow a forklift truck to drive directly into the stacked rows through to push-back pallet racks that focus on depth and space is organised by depth rather than width. However, whichever pallet rack system is in use, the basic principle should always apply and racking safety is adhered to and followed.
When a company moves into premises they will have a business plan and business growth plan in mind but sometimes businesses need to expand, adjust, relocate, merge or alter their original plan according to profit and loss and also the economy.
The next step in this planning can be staff numbers and more importantly staff seating areas and desks required and this is when a company might start looking at dividing space using an office partition. Even the most in-depth business plan cannot always see the increase in staff that might be needed and how this can change the layout of the office.
If the company has built up quickly but has a vast amount of empty room, it can be used effectively with an office partition that can divide space without having to create a solid, permanent feature like an office wall. There are many types of partitions that can be used in an office environment, so check back to this blog for more information on these.
One solution to an increase in staff can be to move desks around but this can also cause complications with moving electrical plugs and making sure there is still enough floor space in-between desks. There may also be the need for an office partition due to different departments being formed. For example, HR departments need privacy and discuss confidential issues and may need to be separate from the business, but still visible – which a clear partition can provide.
The sales team and customer service team, who are always on the phones – may need to be partitioned away from the accounts department who might need quiet to concentrate and does not need the distraction of the phones ringing and office conversations.
Then there’s the management team or director. They may need to handle confidential issues but be close to the business to see employees and an office partition can work really well here – providing the element of ‘not being there’ but can still manage the business and employees without being separated from the company.
As a business experiences commercial growth, no matter what sector they are in, they will often require more space to support this growth and there are several options available from acquiring additional premises to expanding the existing floor space, both of which are expensive and sometimes not physically possible. This is where mezzanine flooring is a great alternative that does generate space.
The word mezzanine comes from the Italian word ‘mezzano’, which means middle – so a mezzanine floor is the ‘middle floor’. This type of flooring often projects from the same walls as the floor below, but does not cover the ceiling, so basically shares the ceiling with the floor below and acts more like a semi-permanent floor system that can be dismantled and relocated in required.
As production and warehousing businesses experience growth they will need to expand to accommodate more stock and the installation of mezzanine flooring is critical and can be the most cost effective way to grow as the warehouse stock will still be in one space, under one roof. There is the option to acquire another building but this can lead to complications when it comes to stock management and stock can easily get lost quicker between two buildings than one building with two floors. Mezzanine flooring is commonly used in industrial operations such as warehousing, distribution and manufacturing for this reason to allow for extra storage capabilities.
Retail stores can often benefit from a mezzanine flooring as they often have high ceilings which can be utilised to create extra space. This can be in the form of storage or even office space above the store. It can make good business sense for the retail store to have the ‘behind the scenes’ office administration and customer services in the same place.
The other sector that can benefit from mezzanine flooring are companies or corporations that are looking to expand into other sectors and therefore need space, or simply growing and need more space to place desks and office equipment safely so they do not breach health and safety regulations.